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8 Assembly and Welding Processes and Their Monitoring and Control 8.1 8.2 S. Jack Hu University of Michigan Assembly Processes Monitoring of KPCs • Monitoring of KCCs Monitoring and Control of Resistance Welding Process Monitoring • Control 8.3 Monitoring and Control of Arc Welding Processes Modeling for Arc Length Control • Weld Bead Geometry Control • Weld Material Properties • Monitoring of Arc Welding and Laser Welding Elijah Kannatey-Asibu, Jr. University of Michigan Assembly is a very important part of most product realization processes. Components fabricated through machining, forming, etc. will be assembled together to form higher level of assemblies or the final products. An assembly process generally includes part positioning (or mating) followed by part joining. Part positioning can be accomplished using fixtures or robots. Part joining methods include mechanical fasteners, shrink and expansion fits, welding, and adhesives. Because an assembly process is